Wednesday, September 25, 2013

Grade matching applications on the sapphire

Sapphire's physical, chemical, and one of the most versatile materials that can manipulate the optical properties of the various types of Windows . Other mechanical applications , the use of less material in some applications, such as precision optical components seamlessly , allowing , however, require the highest level of quality .

Sapphire 's rating in order to optimize the application for the cost / performance ratio that requires the production of a window . You unnecessary costs or under specification of the window , if you do not improve performance , satisfactory results can lead to over- specification .

What are the different classes why ?

In general, alumina (α- alumina ) or aloxide natural sapphire , corundum, a mineral , or aluminum oxide (Al 2 O 3) referred to as one of nature's most abundant compound is the variety of jewelry . A white powdery substance that is widely used for industrial aluminum oxide abrasive nature . Approximately 2050 ° C ( almost 4000 ° F) when heated powder dissolution method using one of the many kinds of crystal growth can be formed from a single crystal .

Today the production of single crystal sapphire was invented in 1916, there are many ways , is a variation of the Czochralski process . In this process, a small sapphire seed crystal alumina decreased slowly withdrawing going to go , including a rise in the rate of melt per 100 ㎜ . Up to 400 mm diameter alumina , 500kg weight to make up long carrot -shaped boules of large size is determined at the end .

Almost perfect, but some of the other classes , incomplete property and other optical properties allow intentional or unintentional changes in the manufacturing process , however, can cause the sapphire . These qualities are a number of ways described below grade is

Sapphire What grade are you in?

Depending on grade sapphire optical quality , and physical characteristics. Synthetic sapphire single internationally recognized grading system used by the manufacturer , instead of synthetic sapphire optical or mechanical , or a particular application is not , what is important is graded by

In general, the Sapphire major sexual arethree:

Little or no light scattering or lattice distortion, primarily Sapphire • Advanced optics are used in the most demanding applications .

• (UV) ultraviolet light , medium, dark, sapphire is not exposed to UV light .

• wide distribution of light, or lattice distortion, and equipment such as these bearings , mechanical and structural applications, mainly in the low- grade sapphire can be used . Also available in a small optical applications requires

Sapphire Grade 5 , Grade 6 results for technical quality is considered to be one of the following , the optical quality is considered to be other commonly used rating system.

• 1 Grade: insert, block boundaries , twins, the number of micro- bubbles and is free of scattering centers .

• 2 Grade: insert, block boundaries, and the twins are free. Individual scattering centers (10mm longer each bubble without closing ㎛ < 10 location ) are allowed.

• 3 Grade: insert , block and twin boundaries are free. 10mm closer to each other than individual bubbles <20 μM are not allowed where .

• 4 Grade: insert, block boundaries, and the twins are free. Bubble < close to each other, well- bubble clusters (50 μm can include individual bubbles ) 10mm or less effective volume of 20x20x20 mm <200 scattered ㎛, such as the position of 2mm each other closer than 20 μm are not available.

• 5 Grade: insert , block and twin boundaries are free. Bubble <20 ㎛ close to each other than the itneunreul 2mm. Close to each other as well as bubble clusters (50 μm can include individual bubbles ) 5mm or less effective volume of 20x20x20 mm, scattered <500 μM are allowed.

• 6 Grade: insert , block and twin boundaries are free. Defects in bubble clusters in the region > 500 μM are allowed.

This technology , while allowing the two color optical grade ( 5-6 ), blue and green optical grade too (1-4) one of the two colors can be used.

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